Technologies

Processes and automation

Italtech machines support a range of molding processes and integrate with automation and monitoring systems for new and existing presses. 

Molding technologies for multi-material, high-precision and high-volume production
Management technologies for automation, monitoring and process control
Compatible with new and existing machines

Management section

Quick mold clamping

Magnetic and hydraulic quick mold clamping systems.

Magnetic systems
No modification to the mold required any shape can be clamped
Clamping force equal to or higher than machine opening force
Ensures safe clamping
Hydraulic systems
Applied for high mold standardisation
Used on automated mold change lines

Integrated island for automated mold change. Strategic planning of mold changing sequences with mold stock monitoring.

Project development and supply of automated manufacturing cells
Mold handling with preheating, post-cooling and changing
Stock monitoring and sequence planning

Six-axis and Cartesian robots integrated with the molding machine. Eight applications:

High-speed de molding
Bi-material injection molding
Mold decoration and labelling
Insert loading
Controlled environment injection molding
Bonding and sealing
Quality control
Packaging

Central monitoring and management of molding lines.

Stock management and customer order planning
Medium-term planning and molding department management
Mold change, colour and material sequence optimisation
Real-time monitoring of presses with graphical and numerical indicators per machine

Simulation data supports investment decisions and production costing.

Simulation results become a company technical asset
Increases competitiveness, reduces investment cost and risk
Benefits extend to environmental protection and occupational safety
Determines the final product cost with specific molding systems and technologies
Economic return evaluation for new investments and technologies

Quality connection and monitoring systems for mold coolant fluid. Achieves optimal molding conditions quickly.

Multi-fitting systems for simultaneous connection of all fluid and electrical lines
Clean-break, safety and free-passage couplings
High performance and long-term reliability

Centralised measurement and remote monitoring of energy consumption across all machines.

Accurate measurement and centralised monitoring of every energy source
Remote measurement and viewing of energy consumption
Control panel with graphical and numerical indicators per machine
Any abnormal condition reported immediately for corrective action

Management section

Multi-material and Bi-material

Multi-component molding allows two or more materials to be molded in a single cycle. Rigid engineering plastics and soft elastomers can be combined in the same part.

Rigid materials (engineering plastics) and soft materials (elastomers) in one part
Multiple technical and functional properties in one component
Eliminates secondary assembly for multi-material parts

Multi-colour technology eliminates separate molding stages, manual insert loading and secondary assembly or finishing operations.

All colours produced in a single molding cycle
No separate molding stages
No manual insert loading
No secondary assembly or finishing

Parts molded with a reinforced core and a surface layer. Good aesthetic properties. High-thickness items can use regenerated material for internal layers.

Reinforced core with quality surface layer
Good aesthetic properties
Regenerated material usable for internal layers
Cost-effective for high-thickness parts

Molds with multiple molding surfaces used on the same machine. Stack molding and tandem molding increase output from a single press and reduce production costs.

Multiple molding surfaces per machine
Stack molding and tandem molding
Higher output from the same machine
Increased productivity, reduced cost per part

Inert gas co-injected into the plastic during molding. Hollows the part, creating strong, lightweight components. Also available with plasticising system for microcellular foam molding.

Strong and lightweight components
Improved surface finish — better material adhesion to mold walls
Maximum dimensional stability
Reduced cooling time in the mold — faster cycles
Lighter end products — material savings
Lower machine tonnage than conventional molding
No post-mold fixturing needed
20–30% reduction in energy consumption per cycle
Microcellular foam molding option via plasticising system

Two related processes that eliminate internal stress from the molded part.

Injection compression –

Injection and compression phases combined. No internal tensioning in the molded part. Perfect alignment of optical surfaces. For all applications where optical quality and maximum material resistance are required.

Low compression –

Lower clamping force applied during the injection and filling phase. Further reduces internal stress. Used for lenses, optical covers and precision parts requiring maximum dimensional stability.

No internal tensioning in the molded part
Perfect alignment of optical surfaces
Maximum material resistance
For optical parts, lenses and high-precision components

Integrated Automation

Molding technologies and management systems integrated into machine design and compatible with existing equipment.

Molding technologies built into machine architecture
Management technologies for automation, monitoring and process control
Compatible with new and existing machines
Adaptable as production requirements change

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