Revamping

Injection molding machines are built for long term performance. Over time, wear and changing production demands can impact efficiency and reliability.

Italtech’s machine revamping solutions restore machine performance through engineering driven rebuilding, modernization, and system optimization. Overhauled machines are delivered with installation, commissioning, startup services, and a warranty equivalent to a new machine.

Italtech carries out overhaul and modernisation of machines; mechanical components, control systems, hydraulic circuits and energy efficiency. Scope is agreed with the customer: a full overhaul or a targeted upgrade are both standard options.

Our solutions

Mechanical rebuild

Rebuild and replacement of worn mechanical components. Alignment correction and structural restoration.

Worn component rebuild and replacement
Alignment correction and precision restoration
Structural stability improvement
Replacement of critical mechanical assemblies

Control system

Replacement of obsolete control units with digital systems. New electrical schematics supplied. Installation and startup services included.

Obsolete control unit replacement with digital systems
New electrical schematics supplied
Integration with automation equipment
Installation and startup services

Automation upgrades

Integration of automated handling systems. Reduces manual intervention and improves production synchronisation.

Automated handling system integration
Reduced manual intervention
Improved production synchronisation
Cycle time and productivity improvements

Energy efficiency

Inverter and servo-pump integration on existing motors. At 50% motor speed, consumption falls to approx 12.5% of rated power.

At 50% motor speed, apx 12.5% of rated power is consumed
Higher process repeatability and reduced component wear
Controlled start and stop ramps — prevents mechanical impacts
Noise reduction through speed adjustment and motor replacement

Machine life extension

Targeted restoration to improve reliability and extend the working life of the machine without full replacement.

Machine performance restoration
Reduced breakdown frequency
Improved operational reliability
Lower long-term capital expenditure

When to revamp

Machine output or process stability declining
High energy consumption per cycle
Control system obsolete or failing
Higher production efficiency required
Automation integration needed
Each project is assessed based on machine condition, production requirements and long-term plans. Scope is confirmed before work begins, Italtech engineers carry out the work directly.

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