K-Tron Series

Services

KL Series
K-Tron Series
IMPETUS Series
Hybrid Series

Linkedin

New-hybrid-kl-400
KTRON-PNG
Impetus-main
kl-1-768x480
image-4-768x410
Equiplast-768x410

Contact

    K-Tron Series Full Electric

    The K Tron Series uses full electric drives with a five-point double toggle clamping unit. All movements are servo-driven, no hydraulic system. Complete movement overlapping reduces cycle time. Fast, accurate and energy-efficient.

    Key features

    Advanced machine features engineered for precision manufacturing, motion control, and energy efficient operation.

    Full electric drives — no hydraulic system
    Five-point double toggle clamping
    Large distance between tie-bars — wide mold access
    Linear guides and self-lubricating bushes for low friction
    Platen parallelism maintained by mechanical system
    Ball-screw injection — twin parallel actuators
    Electric extraction via double ball-screw
    KEBA digital control with touch screen
    Air-cooled permanent magnet brushless motors
    Complete overlapping of all movements

    Fully electric system

    The K Tron Series runs on full electric drives. No hydraulic circuit.

    Cleaner production environment
    Reduced energy consumption
    Lower maintenance requirements
    Improved process control

    Precision and motion control

    Servo-driven axes and ball-screw injection for accuracy and repeatability

    Servo driven axes
    Two ball screws for perfect nozzle-to-mold centring
    Linear guides – low friction, stable platens
    Twin-drive injection with balanced mechanical stresses

    Energy efficiency

    Up to 80% energy saving compared to full hydraulic machines.

    Up to 80% energy savings vs full hydraulic machines
    Electric drives matched to process demand
    Reduced operating cost per cycle

    Cycle time optimization

    Complete overlapping of all machine movements:

    All axes operate simultaneously
    Reduced overall cycle time
    Higher output

    Control system

    KEBA digital control  all drives monitored and controlled:

    Clamping unit
    Five-stage mold closing and opening speed profile
    Digital display of mobile plate position
    Self-adjusting mold thickness and clamping force
    Digital display of clamping force
    Motors and drives
    Air cooling for servo motors
    Precision control of position, speed, torque, current & temperature
    Brushless motors with permanent magnets
    Complete overlapping of all axis movements
    Injection unit
    Injection controlled by two parallel actuators
    Electric drive for carriage advance and return
    Two ball screws for perfect nozzle-mold centring
    10-stage velocity, pressure & back-pressure control.
    Selectable screw rotation speed profile
    Digital display of back-pressure and plasticising rpm
    Decompression before and after screw recovery

    Technical specifications

    Technical configuration developed for fully electric precision injection molding applications. 

    Clamping: 5-point double toggle
    Injection drive: twin ball-screw actuators
    10-stage injection control: speed, pressure & back-pressure
    Extraction: electric, double ball-screw
    Control: KEBA digital, touch screen
    Motors: brushless, permanent magnet, air-cooled
    Energy saving: up to 80% vs hydraulic
    Models: K Tron 100 / 120 / 150 / 170 / 230 / 250

    Applications

    The K Tron Series is used for:

    High-precision plastic components
    Clean room and controlled environments
    Technical and engineering plastic parts
    Energy-sensitive production lines

    Gazolin Are A Industry & Manufacturing Services Provider Institutions. Suitable For Factory, Manufacturing, Industry, Engineering, Construction And Any Related Industry Care Field.